Core to component — under one roof · Chhatrapati Sambhajinagar, Maharashtra

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Everything from sand to finished component

Six connected capabilities in one plant. Use any one of them — or hand us the whole chain and deal with a single supplier.

The integrated chain

Each step feeds the next

  1. Resin Coated Sand

    Made in-house to our own spec.

    700 MT / month
  2. Core Making

    Hot box & cold box cores.

    5 shooters + 4 coming
  3. Aluminium GDC Soon

    Castings poured with our cores.

    2 stationary + 1 tilting
  4. Machining

    VMC + conventional, leak tested.

    6 VMC · 14+ conventional
  5. Impregnation

    Porosity sealed, re-tested.

    In-house plant

Resin Coated Sand

Cyclone-type plant producing silica resin coated sand for casting cores. Tested per batch for LOI, hot tensile strength, AFS grain fineness, gas content and scratch hardness.

  • Silica RCS
  • Per-batch testing
  • Chromite / zircon under evaluation
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700MT / monthResin Coated Sand
Resin Coated Sand

Core Making

Hot box and cold box core shooting with 20+ core box variants maintained in-house. Sand packing, shooting pressure and curing time are controlled and logged.

  • Hot box
  • Cold box
  • 20+ core boxes
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5+4core shootersCore Making
Core Making

VMC Machining

Six vertical machining centres — three running a 4th axis — with fixture-based setups, first-off inspection and in-process gauging. Leak testing done in-house.

  • 4th axis
  • Leak testing
  • Housings · brackets · flanges
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6VMC machinesVMC Machining
VMC Machining

Impregnation

Vacuum, sealant fill, cure and wash — porosity sealed on site so parts pass leak test, with batch and cycle records kept for every lot.

  • Vacuum impregnation
  • Batch records
  • Final leak test
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1in-house plantImpregnation
Impregnation

Conventional Machining

8 centre lathes plus milling, drilling and boring machines for medium-to-large parts, secondary operations, prototypes and breakdown support.

  • Turning
  • Boring & threading
  • No MOQ for breakdowns
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14+machinesConventional Machining
Conventional Machining

Aluminium Gravity Die Casting Coming soon

New unit being set up with 2 stationary and 1 tilting GDC machine — aluminium castings made with our own cores, then machined and leak-proofed in the same plant.

  • Stationary GDC
  • Tilting GDC
  • Coming soon
View details
2+1GDC machinesAluminium Gravity Die Casting
Aluminium Gravity Die Casting

Not sure which service?

Tell us the part — we'll suggest the route.

Send a drawing or a sample. We'll tell you which steps we can take on and how we'd run them.